Saturday, December 4, 2010

30000 km service

(actually 32544 km)
The service made 2.5k km later due to several reasons:
1. The 24000 service made 1.5k km later by a Honda dealer.
2. The 30000 service is "check and replace if needed" and not a "replace for sure".
3. Some parts of this service was made by me before just because I didn't knew how it was served by a previous owner.

Now the content

Every 6000Km service
What to inspect
Inspection
result
Spec
value

Check
Replace
Adjust
Note
Status
Check and Adjust idle speed
~1300
1300
A

Done
Check brake pads
All pads has   indicators 
visible
C

Done
Lubricate throttle, clutch and choke cables
The cable looks new, no defects,  trouble free operates
Lubricate
C
no choke cable was lubricated
Done
Lubricate clutch, gear-change and brake pedal pivots
Was looked no defects , operates good
Clean and not damaged
C
Lubricated
Done
Lubricate side-stand pivot

Clean and not damaged
C
Lubricated
Done
Clean air filter housing drain valve
During the inspection of air filter housing crack was found. The filter itself looks clean and not damaged
Clean and not damaged
C
Looking for a housing solution
Partial
Check and adjust clutch and clutch cable
Undamaged, smooth play, free play OK
Free play is 10 - 20 mm
C

Done
Lubricate brake lever???

WTFNot done

Check and Adjust idle speed


The idle speed shall be checked after 10 - 15 minutes of riding.


Check the idle speed.




Snap the throttle open and shut a few times


Recheck the idle speed.



The The idle speed is adjusted by the screw shown on the illustration 




The result after adjusting

Check brake pads


Every brake pad has wear indicator (small dot on a pad)
If you see it , the pad is OK, if you don't - replace it.


Lubricate throttle and clutch cables


The clutch lubrication was described in http://cbf600s.blogspot.com/2010/09/28855-lube-clutch-cable.html


The throttle


There is 2 ways to detach the throttle cable:
- with tank removal 
- without


I used the second one, and the next time I'll use the first one.
Remove the end bar of the throttle 




Push in some Allen key
Spray a little bit 

Remove the grip by rotating the Allen key. After 
the grip made 360C you will be able to detach it easily. 




2 throttle cables





 Release internal screw to get an ability to unscrew to release the cables




 Lubricate pivots









Clean air filter housing drain valve



Open the passenger sit.                                        

Release 2 bolts on a pilot sit                        










Carefully pull it  to the tank opposite side.  
Remove the side panel carefully by unplugging 2 internal pegs (pin on illustration)


The pegs are week, so don't push on them 
Now we can see the air filter housing 


Undo the air filter housing cover screws 


And withdraw the filter element. Inspect the element. If it damage or heavily  soiled - replace.
Inspect the inside of the housing and clean it.



housing cover


And then comes surprise:
The housing is broken !!!!!!!!  I can't belive it ....







TODO:

1. Housing solution
2. Accomplish air filter cleaning (sub-air cleaners)
3. How to lubricate brake lever
4. Lubricate choke 

















Saturday, November 27, 2010

Periodic km, fuel and money usage

It seems that I lost a few invoices, but the monthly bottom line - around 1000 Km of usage, the fuel consumption 17.1 km/liter and the cost 350 Sh


kilometersliterscostkm/liters
month/year
July 2010 



1926515.18698.56
2325314.896.17
2928116.299106.11
total
August 2010
79946.285300.8417.262
328616.570106.88
827215.31899.11
1829216.038103.77
2326016.47106.57
total111064.396416.3317.237
Sept 2010



527515.69101.83
1425015.26597.54
2023813.76188.21
total76344.716287.5817.06
Oct 2010



125415.580100.02
1128016.118103.48
1526014.88895.58
2127215.00096.30
2628116.056102.76
total134777.642401.8417.348
Nov 2010



125915.452100.44
725514.67097.12
1127316.063106.02
1626915.261100.72
2225215.567100.74
2925315.496102.27
total156192.509607.3116.874

Friday, September 3, 2010

28855 km - lube clutch cable


Using the cable life kit

Related videos



(I chooses a hard way :-) )

1. Remove the clutch screw



2. Remove the clutch lever




3. Fix the lube chamber on the clutch cable







4. On the other side of the cable put some rag.
5. Start lubing , but be careful - the spray is squirting !!!
When the rag became a wet of the spray you can stop the procedure.


Saturday, August 14, 2010

Cleaning the Drive Chain and around it

The Drive chain and whole around area was full grease spots and dirt. So I decided to clean all the area and to lube the chain.




After removing the Heel Plates


The plate itself




Removed chain guard





And after the washing








All screws were lubricated by

Then I ride the bike for 10 minutes and then lubricated the drive chain by this




The result




Additionally the bike tank protector was placed






All this with my cool assistant